Archive for the ‘Projects’Category

Mini Maker Faire in Chicago at Schurz High School – May 3

Reserve your spot to the third annual Chicago Northside Mini Maker Faire! Tickets are FREE to the public, but by reserving early you guarantee your spot. Now you can e-sign the media release on Eventbrite and skip the line! As always, your generous donations allow those who cannot otherwise afford Maker Faire to attend for free. Recommended donations are $10/adult, and $5/child under 12.

http://www.eventbrite.com/e/chicago-northside-mini-maker-faire-2014-tickets-10903088431

Pumping Station: One will hopefully be there with a table. Come visit us!

 

–Derek

10

04 2014

CNC Steampunk Harp – Getting Your Guts in a Knot – Part 3

 

Elizabeth and Ryan with a fully strung harp

Elizabeth and Ryan with a fully strung harp

[See Part 2]

At long last, the CNC Steampunk Harp that Elizabeth and I have been building is, at least functionally, finished! In previous posts, I documented the process of routing pockets in the side of the harp using PS:One’s CNC router, and our road trip to Sector67 in Madison, WI to use their seriously awesome laser cutter. This completed the work on all wooden parts of the harp, and so I could finally assemble it.

First, I had to glue the stiffener boards to the back of the sound board and used the drill press to make holes for the 33 strings. Gluing the sound board to the harp body required a lot of fast work: driving nails to hold the sound board in place, flipping it over and trying to wipe out the dripping glue while only having access to the inside via small holes, flipping it over to drive more nails, rinse, lather, repeat… all the while, the glue is starting to set. Then I glued the trim strips in place that covered all the nails. After that glue dried, I used a 1/4″ roundover bit on a router to clean up the sides of the sound box, and… oops! To my horror, I realized I forgot a step in the directions that said I was supposed to use extra nails to reinforce the area where the sound board joins the base near the pillar. Seeing as the harp has over 1000 lbs tension on the sound board and I really don’t want it pulling itself apart, I used the pneumatic nailer to shoot brads through the lower front trim strip. Then I needed to use wood putty to cover the brads. Oh, and did I mention that the angle of the nail gun wasn’t quite right and the brads poked through the bottom? So I had to bend them over with a nail set and cover those holes as well with wood putty. You live, you learn….

Read the rest of this entry →

25

03 2014

CNC Steampunk Harp – The Sector67 Field Trip – Part 2

 

Finished Sound Board

Finished Sound Board

[See Part 1]

The sound board of the harp had always been the wild card. Elizabeth and I began the project last year knowing that we’d want to use a laser cutter to etch it with some kind of Victorianesque steampunk design involving gears. And we knew that PS:One’s Epilog, with its 24″ x 12″ bed and no feedthrough capability, simply couldn’t fit a 49″ sound board. While design focused on the brass panels, as we did have access to a CNC router, the sound board was left for later, especially because we didn’t know if we could find a smaller laser cutter with feedthrough, meaning we needed a design that could be etched in pieces, or a large laser cutter that could engrave the entire sound board at once.

Elizabeth and I were planning a trip to Madison, WI, and we heard rumors that Sector67 had a colossal Chinese import laser cutter. I reached out to them asking if they would be willing to help with this project, and Chris Meyer, director of Sector 67, responded, inviting us to their space. Knowing what we had to work with, Elizabeth was able to create the design in Adobe Illustrator. Read the rest of this entry →

01

02 2014

CNC Steampunk Harp – Part 1

 

Side view of harp with pockets routed

Side view of harp with pockets routed

For the past year, Elizabeth and I have been collaborating on a project using the amazingly cool CNC tools at Pumping Station: One. The goal: to build a harp. Not just any harp, mind you. A steampunk harp! The idea was to start with a kit (the Voyageur harp from Music Makers, 33 strings, cherry) but heavily customize it as follows:

  •  CNC cut brass panel inserts, inlaid in pockets routed in the sides of the harp
  • The brass panels would be etched using a galvanic etching process, similar to the one used by the Steampunk Workshop to create their clockwork guitar. Elizabeth would design the shape and custom artwork (gears, of course!) for this.
  • The sound board would be laser engraved with some type of steampunk design. The design is in progress, and we are searching for a laser engraver large enough to handle the sound board.
  • Although not strictly steampunk, I’d considered adding RGB addressable LED lighting under the neck of the harp, which could illuminate the strings, as well as respond to the pitch of the strings being played.
CNC routing brass

CNC routing brass

First, we had to start by routing the brass, using PS:One’s CNC 3020 router. Elizabeth drew the design, including the brass outline and the pattern we will use when we etch the brass. We did this last spring at PS:One, and we ran into massive problems with the brass vibrating and breaking end mills. The project remained dormant for many months until a breakthrough: What if we glued the brass to a scrap board? That would at least keep it immobile so it couldn’t chatter and bind on the end mill. The good news: This worked! Success! The bad news…. The Go To Home button on Mach3 does not, by default, raise the spindle before moving it. And a clamp was in the way. The result: A badly bent spindle. Well, all was not lost….
Read the rest of this entry →

23

01 2014

New Year, New Beer, Beer Church is Here

Don’t let the polar vortex’s return prevent you from standing around a boiling cauldron of delicious smelling beer wort as we prepare to create what’s bound to be a unique beer. We usually base our recipes on existing ones, but tweak them in interesting ways.

To start off, we’ll have a beer tasting featuring any homebrew you bring, a Gingerbread Brown Ale that we brewed in December, and the aged return of 14 month old “I Didn’t Mead It That Way”, a session mead made with hops and fermented with wine yeast for a very unique and floral flavor. Tiny beer steins will be provided – please bring a bottle of something if you can. We might even pull some mystery bottles from our homebrew cellar and see if we can remember what it is!

Once we’ve had a taste, met each other, and talked over the basics of brewing in the process, we’ll move on to shopping for ingredients (Brew & Grow is right around the corner, and you’ll get to learn how to weigh and grind ingredients) & of course brewing the beer. This is just the first day of a weeks long journey that a beer takes from the boil kettle to your mouth, but it’s the most labor intensive and the most interesting to see, so we like to show people this step. Watching a bucket ferment isn’t as fun. Since we’re going for something relatively straightforward (recipe to be a surprise), we’ll probably be done brewing in around 3.5 hours. We’ll get into the brew by around 3PM. The steps include mashing, sparging, boiling, chilling, and pitching. You can lend a hand with most of them if you like, and learn a lot in the process.

mmmm, beer

Nitty Gritty

When: Sunday January 19th 2014, 1PM
Where: Pumping Station: One, 3519 N Elston, Chicago
What: Beer tasting and brewing hands-on
Who: Anyone 21 or over, Pumping Station: One members or not!
Why: Because beer is a fun way to spend for your Sunday afternoon

18

01 2014

Lock Picking and SEM

spoolpinBack in October, Pumping Station: One hosted an event called Locktoberfest, an annual event run by the Chicago chapter of TOOOL (The Open Organisation Of Lockpickers.) It features, well, lockpicking, beer, and brats. (The beer is necessary to relax one’s hands. Really. I mean it.) A number of nationally known people came out to Chicago for this, including Deviant Ollam and Babak Javadi.

Lock picking involves manipulating small components. Small metal components, which are conductive, and would image well in a scanning electron microscope. And it just so happens that we’re probably the only hackerspace with a working SEM.

Read the rest of this entry →

15

12 2013

Knitting Machine Workshop

Threading the tension masts

Threading the tension masts

Carl, Nathan, and David

Carl, Nathan, and David

Tension Swatching

Tension Swatching

Sheila on the chunky machine

Sheila on the chunky machine

Two Brother knitting machines: the chunky 230, the standard 930

Two Brother knitting machines: the chunky 230, the standard 930

 

Patrick can't resist..

Patrick can’t resist.

 

Because why wouldn't you carry a knitting machine on a bicycle when it's 20 degrees outside?

Because why wouldn’t you carry a knitting machine on a bicycle when it’s 20 degrees outside?

09

12 2013

3D Printing Cage Match: 7pm Dec 12 at Beauty Bar

3DPCM LogoWe’re throwing a 3D Printing Cage Match Party at 7PM at Chicago’s Beauty Bar.

See factory teams, local businesses, and hobbyists compete to print a medieval weapon as fast as possible, and then fire marshmallows at their slower competitors!

Our own DJ Adam Dzak will be spinning, Jim Burke will provide commentary, and PS:One′s Lulzbot AO-101 and Makerbot Replicator will both be competing as well.

Want to attend? RSVP (free) here.

Want to compete? Register (free) here.

More information at the 3D Printer Cage Match Homepage.

Please note that this event will serve as the CNC Build Club meeting on the same evening.

02

12 2013

Silicon ReSEMblance

Every year, the UIUC chapter of ACM has an student-run conference called Reflections|Projections . One (rather excellent) speaker at the 2013 conference was the well-spoken (and wickedly-smart) Todd Fernandez , who spoke about the state of the semiconductor integrated circuit industry. As a nice bonus for those brave souls who asked, or answered, a question during his talk, he was giving out junked silicon wafers. Not being much of a brave soul myself, but realizing that the wafer would make for an awesome sample in our now-functioning Scanning Electron Microscope (SEM), I answered a question about Moore’s Law and scored a wafer.

img_0007

Here’s a picture of a similar wafer we had on hand (Not the one we put in the SEM. We shattered that one.)

Saving you a trip to Wikipedia: the wafers are slices of an impressively large and pure single crystal of silicon (known as a boule) on which semiconductor devices (such as transistors) are fabricated. These devices are usually incredibly tiny and incredibly numerous.

What happens after that is that the SEM rasters a beam of electrons across the surface of the wafer sample and, in this particular case, utilizes its ability to detect secondary electrons kicked off the wafer by the beam. Because the surface is the important part and because the SEM’s resolution is so amazing, before we mounted the sample, we had to sterilize it in an acetone bath suspended in the space’s ultrasonic cleaner.

 

Now the cool part. Because, if you look at the picture below, you can easily see leads on the wafer that are 4 microns in width (and resolve gaps between the leads that are 2 microns wide). For reference’s sake, the diameter of a human hair is given as 100 microns on average. And that is awesome.

sem003

Many thanks to the exceptional Ryan Pierce, who helped me with this every step of the way.

 

-Jerry Lebedowych

22

11 2013

The Mill Arrived Today! Yippee!

Bridgeport-1

Thanks to the effort and generosity of a committed group of PS:1 members and project donors, we now have a Bridgeport milling machine. Special thanks go to Zlotan for keeping up the project momentum. Thanks to Tucker for setting the goals and doing a bunch of research and leg work.  And a big thank-you to Bart Dring for hooking us up with a sweet deal on a great machine and arranging the move.

Bridgeport-2

There will be more to say and more to report as we integrate the mill into our shop. Stay tuned for further announcements.

19

11 2013